Recovery of low carbon FeCr alloy using sensor-based separation

Recuperação de liga FeCr de baixo carbono usando separação baseada em sensores

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Palavras-chave:

Alloy Recovery, Low-Carbon FeCr alloy, Sensor-Based Sorting Technology, SBS, Metallurgical slags

Resumo

The recovery of low-carbon FeCr alloy at Ferbasa's metallurgical unit in Pojuca is a crucial process involving the separation of the metallic alloy from the slag generated during smelting. This study investigates the application of sensor-based sorting (SBS) technology to optimize this recovery. Tests conducted at the STEINERT Latin America Testing Center utilized X-ray transmission (XRT) sensors combined with 3D laser sensors, demonstrating efficacy in distinguishing between alloy and slag particles based on density differences. The results indicated that with only 4% of the mass, it is possible to recover more than 11% of the metal, focusing on particles with an average grade above 23% Cr2O3. The implementation of this technology could increase the mass recovery of the alloy by 3.5% compared to the current process, optimizing resources and improving the efficiency of the existing magnetic separation process. It is concluded that SBS technology, particularly the combination of XRT and 3D laser, is a promising solution to enhance the recovery of FeCrBC alloy.

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Biografia do Autor

André Carlos Silva, Federal University of Catalão

Possui graduação em Engenharia de Minas (2000), mestrado em Engenharia Mineral (2003) e doutorado em Engenharia de Materiais (2010) pela Universidade Federal de Ouro Preto. Pós-doutorado na Universidade Federal de Minas Gerais (2013-2015) e na Technische Universität Clausthal (2017-18). É pesquisador do CNPq nível 2. Atualmente é professor Associado II da UAE de Engenharia da Universidade Federal de Catalão e coordenador do Programa de Pós-Graduação em Ciências Exatas e Tecnológicas (PPGCET), mandado 2020-2024. Possui experiência em Engenharia de Minas e de Materiais, com ênfase em Tratamento de Minérios, atuando nas seguintes áreas: simulação computacional, automação industrial e equipamentos de tratamento de minérios. É editor associado da Revista Tecnologia em Metalurgia, Materiais e Mineração (ABM) na área de Mineração e revisor das revistas: International Journal of Mining, Materials, and Metallurgical Engineering, Mineral Processing and Extractive Metallurgy Review, Minerals, Journal of Materials Research and Technology, Powder Technology, International Journal of Mineral Processing, Journal of Dispersion Science and Technology, Carbohydrate Polymers, Tunnelling and Underground Space Technology, American Association for Science and Technology, Anais da Academia Brasileira de Ciências, Revista Escola de Minas, Holos e Tecnologia em Metalurgia, Materiais e Mineração. 

Referências

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Publicado

2024-07-09

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